Cardboard Helicopter Product Design

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Nerf Elite Vortex Aero Howler Foam Football

Client: Franklin Sports

Cardboard Helicopter Product Design developed the NERF Elite Vortex Aero Howler Foam Football from sketch to production CAD, engineering a high-performance football that redefines long-distance throws. With a precision aerodynamic design, including built-in air holes and a finned tail, this ball cuts through the air with incredible speed and stability—delivering longer, tighter spirals than ever before.

The hollow airflow system doesn’t just enhance flight—it creates a signature whistling sound, letting you hear the power behind every throw. The molded hand grip ensures a secure hold for accurate, controlled passes, making it easy for kids to launch impressive spirals.

Designed for indoor and outdoor play, the soft NERF foam construction makes it perfect for the beach, backyard, or pool, offering safe, high-flying action wherever the game takes you. Whether launching deep passes or perfecting your spiral, the NERF Vortex Aero Howler is built for maximum flight, ultimate fun, and endless play.
Key Features:

Innovative Aerodynamic Design: Engineered for maximum distance and tight spirals.
Hear the Power: Whistles through the air with every throw.
Ultimate Flight Stability: Three-finned tail optimizes speed and control.
Secure Grip: Molded grip makes throwing and catching effortless.
Indoor & Outdoor Fun: Soft, durable foam construction for safe play anywhere.

Take your game to the next level—launch it, hear it, own it. ??


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3D CAD Concept football Industrial Design inventor nerf ohio prototype Toy Toys and Children's Products


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